Services We Provide

Ball Systems provides custom-engineered solutions for our customers’ unique challenges. We leverage our decades of corporate development experience at companies such as IBM, Compaq Computers, Raytheon, Delphi, Honeywell, and HP, along with comprehensive quality processes and top-tier partners to offer comprehensive engineering and production capabilities in the following areas:

Partners

Testimonials

Hewlett-Packard Company (HP)

Ball Systems...managed the overall project in such a manner as to minimize the efforts required by our team. As a result, we were able to focus on much higher value-add activities for our company. Thanks to Ball Systems for all the hard work, and for making our lives easier.....

Pioneer Electronics

The quality of the Ball Systems solutions was extremely high, and we have recommended Ball Systems to our own automotive customer as a result. Thanks to Ball Systems for all the hard work and patience....

More Testimonials

Ball Systems Low-Volume Production

Ball Systems specializes in providing a complete array of manufacturing services for custom electronic and mechanical subassemblies, as well as full product assembly. Our integrated project management, manufacturing processes, and comprehensive MRP systems integrate seemlessly to ensure timely, cost-effective, and high quality service for a variety of customer manufacturing needs. We specialize in low to mid-volume manufacturing and assembly requirements, providing turnkey design and process engineering, component sourcing, and documentation management. Our ability to manage change and uncertainty, while also supporting low to mid-volume requirements are unparalleled in the industry.

Ball Systems Manufacturing Capabilities:

Printed Circuit Assemblies (PCAs)
SMT, T/H, Mixed Technology Soldering
Pick and Place
Prototype Assembly
Custom cable harness
Custom box builds
Low volume production
Panel wiring
Cabinet builds
Testing
Rework and Repair
Refurbishment
System Builds

View Low Volume Production Examples

An Alternative to Contract Manufacturing

Frequently offshore manufacturing is eventually necessary for mature higher volume products in order to control costs and remain competitive. But taking this step too early, or for the wrong products, can disrupt your efforts to bring a mature product to market quickly and with high quality. Leveraging an engineering and low or mid-volume manufacturing partner like Ball Systems can save you time and money by helping you develop and manufacture your product until its ready to be transitioned to high-volume production. Utilizing a partner of this type can assist you in the early stages of product development where volumes are uneven, engineering is incomplete, and assembly documentation is nonexistent.

Ball Systems can help you keep pace with engineering changes on the fly while meeting your low and mid-volume manufacturing needs. Your product will be managed by experienced engineers and built by skilled in-house technicians and/or specialized low or mid-volume processes through this volatile transition period.

Once your product has matured, Ball Systems can produce assembly instructions, drawings, procedures, and manufacturing bid packages to ease the transition to lower-cost manufacturing.

Manufacturing Services

Build to Order

Ball Systems can design your product, fulfill orders, and ship direct to your customers as required to meet demand. Your product will be built by skilled technicians who are adept at managing production changes. Quality is guaranteed.

Concurrent Engineering

Ball Systems also excels at updating designs for next-generation products while also building to meet current demand. Ball Systems’ designs reduce manufacturing and tooling costs and ease the transition to contract manufacturing.

Sourcing and Transition to High-Volume Manufacturing

Not only do we produce documentation necessary for the transition to high volume manufacturing, but we also help you identify the right manufacturing partner. We have contacts with a number of domestic and international firms to help get you started.