Services We Provide
Ball Systems provides custom-engineered solutions for our customers’ unique challenges. We leverage our decades of corporate development experience at companies such as IBM, Compaq Computers, Raytheon, Delphi, Honeywell, and HP, along with comprehensive quality processes and top-tier partners to offer comprehensive engineering and production capabilities in the following areas:
Partners
Testimonials
Hewlett-Packard Company (HP)
Ball Systems...managed the overall project in such a manner as to minimize the efforts required by our team. As a result, we were able to focus on much higher value-add activities for our company. Thanks to Ball Systems for all the hard work, and for making our lives easier.....
Pioneer Electronics
The quality of the Ball Systems solutions was extremely high, and we have recommended Ball Systems to our own automotive customer as a result. Thanks to Ball Systems for all the hard work and patience....
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Ball Systems Products
Custom Engineering
Product Interface Box (PIBx) for Aerospace PXI Test System
Signal routing and management box for NI PXI aerospace test system. Custom modular design.
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Custom portable tester, including custom circuitry and embedded firmware, product latch
Custom-designed portable test box to emulate factory test in self-contained platform. Includes custom firmware, FPGA, etc.
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PXI Test Console with Custom Backplane and Card Cage
Custom designed NI PXI test console, including custom backplane, card cage, and custom test cards
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Virginia Panel Corporation (VPC) Interchangable Test Adapter (ITA) for NI PXI Tester
Custom wired Virginia Panel (VPC) Interchangable Test Adapter (ITA). Custom-designed and wired to provide test interconnect.
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Turnkey Manufacturing of Railyard Switch Control Box
Turnkey contract manufacturing for major railyard and locomotive engineering company
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Rear View, Custom High-Speed EEPROM Programming Platform
Custom designed programming station to provide simultaneous (x8) EEPROM in-line programming in high-speed line
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Design and production of custom PCBs
Custom designed test circuitry and low-volume production of test cards
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Custom designed multi-axis control box
Custom designed control box for medical/research lab device. Precision motion control and vision integration.
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Pneumatically actuated custom designed high current probe block
Pneumatically actuated, custom-designed probe block for testing high-current engine control module for hybrid technology vehicle
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Low Profile PXI Test Console with Custom Backplane and Card Cage
Custom designed low profile NI PXI test console, including custom backplane, card cage, and custom test cards
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PXI Test Console, Includes NI Chassis and VPC Interconnect
PXI Test Console, including NI Chassis and VPC Interconnect. Custom designed for automotive customer
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Large multi-bay cabinet for cell manufacturing test area
Test cabinet houses 32 “conditioning nests” in cell manufacturing environment
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Custom designed and manufactured test control boxes
Test control boxes for major computer OEM server test environment. Custom board design and production
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Custom designed boards for test equipment environment. High volume manufacturing.
Design and production of high-volume PCAs used in server test environment.
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Custom designed test wiring harness using VPC iCon quick disconnect
Custom designed test wiring harness utilizes Virginia Panel iCon interconnect for RF & Digital connectivity
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Floating RF and Digital Probe Blocks
Custom-designed floating probe blocks for automated testing of RF and digital interfaces
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Automotive audio test fixture, including floating probe blocks & RF design
Custom-designed automotrive audio product fixture, including floating probe blocks & RF design
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Custom-designed floating test probe blocks (Digital and RF)
Custom-designed floating probe blocks for automated testing of RF and digital interfaces
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Custom-wired Virginia Panel ITA (Interchangable Test Adapter)
Custom wired Virginia Panel (VPC) ITA (Interchangable Test Adapter). Custom-designed and wired to provide test interconnect.
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Custom Designed Communication Board
Custom designed communication board and molded housing. Incorporates custom firmware design.
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High Current Custom Probe Block
Pneumatically actuated, custom-designed probe block for testing high-current engine control module for hybrid technology vehicle
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EEPROM Verification Fixture
EEPROM verification fixture, including custom mechanical and electrical design and automation
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Custom design and fabrication of toroidal inductors
Toroidal inductors designed to application, and manufactured in-house. Quick-turn design and fabrication at low prices.
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Custom Designed Test Equipment Cable Harness
Custom designed test equipment cable harness, including VPC iCon series quick disconnect and product connectors.
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High Density Custom Backplane Design and Fabrication
High Density Custom Backplane Design and Fabrication
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Custom Automotive Cable Harness
Custom cable harness design and build, including low-mid volume harnesses
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3D Mechanical Designs
3D Mechanical Design and Fabrication, including prototypes, machines, factory equipment, products, etc.
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Burn-In Cart Fixture
Custom probe blocks and interface circuitry for burn-in cart fixtures
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Automotive Audio Tester Adapter Cable
Custom test cable harness for portable automotive audio system tester
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Automotive Audio Electronics Suitcase Tester
Portable suitcase tester for automotive audio systems. Designed to emulate production functional test environment.
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8-up Programming Platform
8-bay universal programming platform for EEPROM programming and verification. Custom PCAs and integrated custom software
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Hybrid Technology Engine Control Module Test Station
Custom test station for Hybrid technology Engine Control Modules (ECMs). High voltage, high power, and automation requirements.
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Custom portable tester, including custom circuitry and embedded firmware
Custom-designed portable test box to emulate factory test in self-contained platform. Includes custom firmware, FPGA, etc.
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Universal Programming Station
Custom designed programming station to provide simultaneous (x8) EEPROM in-line programming in high-speed line
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Conditioning Nest Electronics and Mechanical Interface
Custom engine control module tester, including custom electronics, mechanical interface, probe block, and firmware
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Custom Control Boards
PIC based custom control boards for server system test environment. Turn-key manufacturing of 1500+ pcs annually. SMT & T/H.
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Pneumatically Controlled Conditioning Nest
Pneumatically controlled conditioning nest for Engine Control Module (ECM). Custom mechanical, electrical, and firmware design.
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Fully Automated Mechanical Test Stand
Custom desiged mechanical test stand for hydraulic door closer. Custom-designed, 6-axis, custom software interace w/PLC control
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Conditioning Nest Mechanical Interface
Custom designed engine module tester interface, including custom probe interface, and ergonomic mechanical actuation.
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Pneumatic Test Fixture
Pneumatic test fixture controls. Custom designed application to provide fixture automation
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